Manufacturing Processes
Manufacturing Processes
We combine state-of-the-art machinery with the expertise of skilled workers to create pieces that stand out for their quality and artistry. Our processes include
Casting
3D Printing
Our 3D-ready wax printer allows us to quickly react and reduce development time, enhancing our capability for customized product production.
Casting
We employ three specialized casting techniques to deliver exceptional quality and cost efficiency for your designs.
With experience in producing over a hundred thousand unique pieces, we combine advanced machinery with expert craftsmanship to meet any production requirement.
The selection of the right casting method ensures optimal results, balancing detail, strength, and material efficiency.
Our casting materials include Steel, Gold, Silver, Brass, and more.
Rubber Molding & Wax Injection
With over a hundred thousand designs produced and the integration of automated machinery with traditional processes, we cater to any design with expertise and efficiency.
Jewelry Smithing
Filling
We employ precision filling techniques to craft every product to exact specifications, achieving the perfect weight and balance that contribute to each piece’s superior quality and feel. The filling process ensures uniform density and structural integrity, which is critical for maintaining durability and strength while minimizing material waste.
Hand Polish
Our skilled artisans perform hand-polishing to achieve a flawless finish on each item. This meticulous process enhances the shine and smoothness of our products, showcasing the craftsmanship and attention to detail that define our brand.
Media Polish
In addition to hand-polishing, we employ media polishing techniques to further refine the surface of our products. This automated process ensures uniformity and consistency, providing a high-quality finish that meets our rigorous standards.
Stone Setting
We employ stone setting techniques that ensure strong and lasting connections between components. This process is crucial for the structural integrity and durability of our products, allowing us to deliver items that stand the test of time.
Machining
Laser Welding
Laser welding is used for its precision and strength, allowing us to join components with minimal heat impact. This technique ensures clean, strong welds that contribute to the overall durability and finish of our products.
Laser Marking
Salamander employs advanced laser marking technology for precise, permanent engravings on jewelry, ideal for branding, logos, serial numbers, and certification marks. This non-contact process ensures high precision without damaging the jewelry’s surface, offering durability and a flawless finish. It works on a variety of metals, including gold, titanium, and steel, while being environmentally friendly with minimal waste. Laser marking guarantees both accuracy and quality, meeting the highest standards for each product.
Laser Cutting
Using a fiber laser source, we economically cut various metals with exceptional precision and minimal material loss, delivering the highest value for money.
Our process is versatile and supports a variety of materials, including Steel, Titanium, Silver, and more. It is ideal for numerous post-processing techniques, such as bending and stacking, ensuring flexibility to meet your design and production needs.
CNC Swiss Type, Lathe & Milling
With cutting-edge machinery and advanced software, our engineers meticulously craft your designs, delivering unparalleled precision and flawless production. We specialize in working with a variety of materials, including Steel, Titanium, Acrylic, Silver, and more, ensuring flexibility to meet your specific needs.
Drilling
Our drilling process is carried out with exceptional precision, ensuring accurate holes and cavities that are vital to both the functionality and aesthetics of our designs.
Using a variety of machine setups—including fully automatic, semi-automatic, and manual systems—we offer tailored solutions to meet any design requirement or production volume. This flexibility allows us to handle intricate detailing and large-scale manufacturing with equal efficiency, ensuring the highest quality results for every project.
Tapping
Tapping is an essential part of our manufacturing process, where precise threads are created in components. This ensures the reliable assembly of parts and the durability of our finished products.
Polymer Injection & Extrusion
Leveraging advanced polymer injection and extrusion technology, we produce high-quality, customizable jewelry pieces with unmatched efficiency and consistency, ensuring each piece meets your exact specifications.
We work with a variety of materials, including Acrylic, Bioflex, and more. Additionally, we offer standalone molding and injection services to cater to your specific needs.
EO Gas Sterilization
For products requiring sterilization, we utilize EO (ethylene oxide) gas sterilization, which effectively eliminates bacteria and other microorganisms. This process is crucial for ensuring the safety and hygiene of our body jewelry products.